CABISOL | Cement Industry

From Concept to performance

CABISOL delivers integrated automation, electrification, and end-to-end execution support for cement plants to stabilize kiln operations, improve clinker and cement quality, and reduce energy intensity across the plant.

Integrated Solutions for Cement Excellence

Scope includes engineered panels, instrumentation, electrical distribution and substation interfaces, plus season/asset-aligned services. Industry 4.2-aligned digital governance and analytics are implemented as required to drive reliability, compliance and decarbonization outcomes.

Quality

Clinker/cement consistency

Energy
Lower kWh/t and heat rate

Emissions

CO2 reduction readiness

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Common Pain Points in Cement Operations

Driven by aging controls, weak instrumentation and inconsistent operating discipline

Thermal + electrical across kiln, mills, fans and material handling

Due to limited diagnostics, spares strategy and readiness governance

Fragmented vendor responsibility across E&A&I packages.

For quality, energy intensity, reliability and emissions-reduction tracking

Our Solutions

Outcome-led programs engineered to improve throughput, extraction efficiency, quality consistency, and energy performance across steel, aluminum, and mining operations.

EPC projects for unit upgrades and balance-of-plant modernization

PMC for multi-contractor execution and outage governance

Detailed engineering (E/A/I/M) for power, controls, and instrumentation

Installation & commissioning with cutover planning and SAT/FAT discipline

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Kiln & Cooler Control Modernization

Stability + quality

Raw Mill and Finish Mill Control
Standardization

IoT Integration
Plant-wide visibility (implemented as required)

Digital Solutions
KPI governance, event analytics

AI Optimization
Process setpoint optimization, where applicable

Digital Twin
What-if simulations and operator enablement, where applicable

Cybersecurity
OT hardening and monitoring

Remote Monitoring

Expert support and faster troubleshooting

Operation & Maintenance Model

Asset-aligned

AMC

Season/production-aligned coverage

Breakdown Maintenance

Rapid restoration

Troubleshooting

Root cause + recurrence prevention

Calibration & Testing

I&C + protection verification

Spare Parts Strategy

Critical spares governance

Training

Operators + maintenance

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Inspection & Audits

Reliability, safety, compliance

Health Checks

Controls, drives, panels, networks

Energy Audits

kWh/t and heat rate improvement roadmap

Decarbonization Solutions

Baseline, tracking and phased roadmap

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Green Energy Solutions (integration support as required)

Energy Recovery & Efficiency (WHR integration readiness and efficiency packs)

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Our Products

Products deployed across the plant. Digital platforms and analytics are covered under Digital Solutions.

PLC control systems (controllers, remote I/O, panels, configuration)

DCS systems (controllers, I/O hardware, operator panels, integration)

SCADA and HMI (operator stations, servers, panels, configuration)

Industrial networking (OT-ready switches, gateways, integration as required)

1. Treatment & compliance applications

Flue Gas Treatment – instrumentation + analyzer integration for emissions control systems

Wastewater Treatment (ETP/STP/WWTP) – online monitoring and control instrumentation

Arsenic Treatment – monitoring instrumentation and analyzer packages (as per process requirement)

2. Core process instrumentation

Flow Instruments

Level Instruments

Pressure Instruments

Temperature Instruments

3. Analyzer & emissions monitoring

Gas Analyzers (e.g., O2 / CO / NOx, where applicable)

Dust / Particulate Monitoring (where applicable)

4. Plant control & measurement packages

Weighing / Feeding Instrumentation (where applicable)

Valve Positioners and Control Elements (actuators, I/P converters, control valves, accessories)

AC drives (LV/MV, panels, configuration)

DC drives (where required)

Soft starters (with panels and integration)

MCC panels (operation and control integration)

Substation equipment (as required)

MV switchgear (HT panels and operation)

LV panels (LT distribution and control)

Transformers (power and distribution)

Cables and wires

Protection relays and metering (configuration and integration)