CABISOL | Conventional Power Plants

Thermal, Captive Power, Cogeneration

From concept to efficiency

CABISOL delivers integrated automation, electrification, mechanical support, and turnkey execution to reduce forced outages, improve heat rate, and maintain grid-compliant generation.

Comprehensive Scope for Thermal Power Excellence

Scope includes boiler-turbine-generator automation, coal and ash handling control, substation and switchyard electrification, engineered panels, instrumentation, and outage-aligned services, with Industry 4.2 digital governance and analytics implemented as required.

Availability

Higher unit availability

Efficiency
Heat-rate improvement

Compliance

Grid & protection readiness

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Forced outages driven by aging control systems, inconsistent instrumentation, and trip-prone auxiliaries.

Heat-rate deterioration from suboptimal boiler combustion control, steam cycle imbalance, and poor

measurement integrity.

Substation/switchyard reliability risks due to protection coordination gaps and legacy panels.

Brownfield modernization under tight outage windows, with high cutover risk and fragmented vendor ownership.

Limited KPI visibility for availability, heat rate, and asset health; slow root-cause analysis due to weak diagnostics.

Growing OT cybersecurity exposure as plants connect more systems for reporting and remote support.

Our Solutions

Outcome-led delivery programs for conventional (thermal) power plants, aligned to availability, efficiency, and compliance.

EPC projects for unit upgrades and balance-of-plant modernization

PMC for multi-contractor execution and outage governance

Detailed engineering (E/A/I/M) for power, controls, and instrumentation

Installation & commissioning with cutover planning and SAT/FAT discipline

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Boiler automation (combustion control, draft, sootblowing interfaces)

Boiler-turbine-generator (BTG) integration and sequence logic standardization

Coal handling plant automation and interlocking

Ash handling / material handling control packages

Rotational load shedding and auxiliary load management

Substation automation and energy management solutions

Industrial IoT integration and KPI governance (as required)

OT cybersecurity hardening and remote monitoring support

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Outage-aligned O&M models for critical assets and auxiliaries

AMC programs for controls, drives, panels, and instrumentation

Breakdown maintenance and rapid troubleshooting support

Calibration & testing discipline (I&C and protection verification)

Critical spares planning (electrical + mechanical where applicable)

Operator and maintenance training for repeatable operations

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Plant inspection and reliability audits

Health checks for BTG controls, drives, panels, networks

Energy audits focused on auxiliary power and heat-rate improvement

Decarbonization solutions (efficiency upgrades and roadmap support)

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Energy recovery & efficiency programs (auxiliary optimization and loss reduction)

Green energy integration readiness (hybridization interfaces where required)

Our Products

Products deployed across the plant. Digital platforms and analytics are covered under Digital Solutions.

PLC control systems (controllers, remote I/O, panels, configuration)

DCS systems (controllers, I/O hardware, operator panels, integration)

SCADA and HMI (operator stations, servers, panels, configuration)

Industrial networking (OT-ready switches, gateways, integration as required)

Flow, level, pressure and temperature instruments

Process analyzers (as required for boiler/utility measurement)

Valve positioners and control elements

Configuration and integration (as required)

AC drives (LV/MV, panels, configuration)

DC drives (where required)

Soft starters (with panels and integration)

MCC panels (operation and control integration)

Substation equipment (as required)

MV switchgear (HT panels and operation)

LV panels (LT distribution and control)

Transformers (power and distribution)

Cables and wires

Protection relays and metering (configuration and integration)